Return to Virginia Business - May 2003

Around the Old Dominion

Central Virginia - Composites capital of the state

by Virginia Business Staff
May 2003

Northern Virginia has long been known as a magnet for defense contractors because it’s close to Washington. But with troops on the ground in Iraq, central Virginia is drawing attention, too, as a cluster for firms making the fibers that go into body armor.

The area already has two of the leading makers of such materials. Along with its big factory in Hopewell, Honeywell operates a large facility in Colonial Heights that produces fibers for a new bullet-resistant body armor. Dupont’s Chesterfield County plant makes the more traditional Kevlar protectant used in flak jackets and helmets and heat-resistant Nomex, used in flight suits of combat air crews.
Their presence was a big draw for Magellan Systems International, a Bethesda Md.-based defense contractor and producer of specialty fibers, to build its first research and production facility in the U.S. in Chesterfield. In announcing plans for the $40 million, 30,000-square-foot plant, Magellan CEO Gene Vetter described Chesterfield as an ideal site “because of the strategic proximity to other specialty fiber businesses in the area and the expertise and potential partnerships they could provide.” Magellan plans to develop a new generation of high-strength fiber technology with applications for the U. S. military and aerospace sectors.

Honeywell made headlines recently for its Spectra Shield® product. Ten times stronger than steel, it is one of the world’s lightest and strongest manmade polyethylene fibers. The fibers are made into plates that fit into flak jackets and can stop both shrapnel and high-velocity rifle rounds. Troops find it is lighter, too, reducing body armor weight from 16 to 8 pounds, says Tim Swinger, global marketing manager for armor at Honeywell’s Colonial Heights plant. “When you can cut weight like that, it makes a huge difference for the soldiers in terms of their flexibility and their comfort.”

Demand from the military and law enforcement agencies has forced the Honeywell plant to run 24 hours a day, seven days a week since even before the September 11 terrorist attacks, which spiked demand more.

County officials are in hopes other defense contractors will cluster in Chesterfield. Jim Dunn, director of Chesterfield’s Department of Economic Development, says the county can support such businesses with local attributes such as cheap electricity and access to Virginia Commonwealth University’s engineering school.

Virginia Business - May 2003