Return to Virginia Business - November 2001

How computers can cut hospital costs
Owens & Minor leads way by using info tech to track supplies

by Laura Bland

At the University of Maryland's Shock Trauma Center, nurses in one of the nation's busiest emergency rooms used to make as many as eight trips a day to the supply room. Time spent stocking and counting supplies meant time away from patients and increased costs for the hospital. Now hand-held inventory trackers supplied by Richmond-based Owens & Minor mean highly paid nurses don't have spend their time counting bandages anymore. It's just one example of how technology is joining forces with hospitals to drive down supply costs and improve patient care.

Tracking inventory
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G. Gilmer Minor III
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Indeed, a quiet revolution is transforming how traditionally low-tech hospitals spend precious dollars on medical and surgical supplies. Using new data mining and warehousing technology as well as fresh Internet purchasing tools, medical supply companies are throwing financially pressed hospitals a life jacket. In hospital supply, the best players aren't those who move boxes the best anymore; they're the ones with the best supply and distribution technology. Taking a cue from the grocery and banking industries, med-surg supply firms are helping customers pare down critical costs by using data to secure the best deals, rein in rogue spending and improve inventories through accurate, up-to-minute tracking of supplies.

A number of medical supply companies with Virginia ties, including Owens & Minor, McKesson Medical-Surgical and Allegiance Corp. - the medical-surgical manufacturing and distribution arm of Cardinal Corp. - are doing just that. McKesson is pushing its hospital customers to use bar code technology, on-line ordering tools and robotics. Owens & Minor is winning national kudos from stock market analysts and trade magazines alike for its way of linking new info tech systems with supply distribution.

There's ample reason for hospitals to jump at the chance for better technology and inventory control. National spending on health care is projected to skyrocket to an estimated $2.6 trillion by 2010. Employer premiums for health insurance have risen 11 percent this year, the largest increase since 1992. At the same time, hospitals face a perpetual financial squeeze aggravated by shifting managed care trends, new regulations, a shortage of nurses and pharmacists and an aging population.

Hospital supply companies see obvious markets. "It's pretty well-known," says Fran Dirksmeier, president of Richmond's McKesson Medical-Surgical, "that there is a pretty good inefficiency in the supply chain as a whole. The (health care) industry … tends to be low-tech. What technology does today is offer an opportunity to capture information." Dirksmeier's company, which employs about 400 people in Richmond, is part of McKesson Corp., one of the country's largest medical suppliers. It competes with Owens & Minor in the $12 billion hospital medical-surgical supply distribution market. "The Internet," adds Dirksmeier, "will revolutionize all business, not just our business. It will evolve as a tool that can help this industry understand utilization ..."

Supply companies already have a home court advantage because they have a deep understanding of how and why hospitals tend to make inefficient purchases. Among the culprits? Conflicting computer systems, supply hoarding and obsolete inventories. Another problem is that separate hospitals in one chain may not realize they're ordering supplies at a more expensive price than another. Consider the purchase of stents - devices used to treat patients with clogged heart arteries. If a hospital system has five facilities, "those hospitals may all be paying five different prices. The hospital that uses them the least may be paying the lowest price versus the high-end user. In many instances, the five hospitals don't even know the price they're paying for that product," says Craig R. Smith, president of Owens & Minor, a Fortune 500 supply company. Rather than placing orders through a central purchasing department, separate hospital facilities within a system might phone in orders. If one hospital doesn't have a purchasing history even though others in the chain may have ordered vast quantities in the past, that facility loses leverage to bargain for a better price. "It really is an industry that is starved for information so they can make purchasing decisions, so they can make inventory decisions, so they can (deal with) order optimization issues," says Smith.

Owens & Minor leads the pack in using info tech to provide hospital supplies. Industry analysts are convinced that the company's technology strategy has legs. Revenue increased 10 percent in 2000 to $3.5 billion, a company record, compared with overall gains by competitors at about half that rate. "Owens is taking market share in an industry that isn't growing that fast," observes Christopher D. McFadden, vice president of global investment research for Goldman, Sachs & Co. in New York. "Distributors of products don't have much say in prices, but they can help hospital facilities manage their costs by focusing away from product costs."

The trade press has noticed as well. InformationWeek magazine recently rated Owens & Minor the No. 1 most innovative user of information technology among 500 companies it surveyed in the nation. The Richmond firm shot to the top slot from 106th place in 1999 and 15th place last year. In this year's competition, Owens & Minor beat out such national notables as Boise Cascade, Compaq Computer Corp and Sprint.

Owens & Minor CEO G. Gilmer Minor III says his fascination with computers goes back to 1954 when he was only 14 years old, and his father invested in an early IBM mainframe. By 1995, he came to realize how well they could serve the company. That year, Owens & Minor was having trouble digesting its acquisition of Stuart Medical. So the company raised its prices. Minor made a promise then that he wasn't sure he knew how to keep: "My personal commitment was that if we could implement this 1 percent price increase, we would give back to our customers something that would help them recoup that through improved efficiency. I didn't exactly know how that was going to work out, but … we had to come up with a way to give them back some value."

So Minor hired a management team from Richmond's Best Products, which was developing a data-sharing and Internet-based information system. That team eventually created a data warehouse and mining tool called Wisdom, which has become a standard for the medical supply industry. It helps hospitals monitor purchasing data and contract compliance via the Internet. Hospitals can place an order from anywhere using OM Direct, an on-line purchasing system. Hospitals can even track and control their operating room inventories of sutures - a huge expense that often runs unchecked - using hand-held, bar code technology to maintain a constant inventory. And three years ago, Owens & Minor launched an aggressive initiative called CostTrack that shifted hospitals away from their traditional cost-plus model toward automated activities-based management of costs and productivity, an approach financial administrators understand well. CostTrack sales account for about 25 percent of the company's total business. "You've got to have the right information and you've got to know what your costs are. It's common sense," says Minor.

Despite such obvious advantages of using data-based control systems, however, Owens & Minor, like its competitors, finds that it's often tougher to sell essential data systems to hospital officials more interested in discounts on medical and surgical supplies. Financial decision-makers at hospitals sometimes stubbornly refuse to see the bottom-line impact caused by their notoriously inefficient supply chains. At times, Minor says, having human hands and brains involved in the ordering, billing, stocking and restocking and delivering of products ends up adding 50 to 60 cents for every dollar spent by a hospital on medical and surgical supplies. Smith adds that technology tools like on-line ordering and product tracking reduce human error. "They can improve service levels throughout the whole supply chain ... dramatically reducing the inventory holding costs."
Still, it's not easy convincing hospitals that they need to invest in technology that doesn't involve the latest in surgical equipment. Major computer upgrades can cost millions, and spending that kind of money on materials management often isn't a priority. "They're very focused on per-patient costs, on the supply side, on the nursing side, how fast can you get the patient in, on outcomes and that's not always on the technological end," says Smith. "You're only going to get so much money, and if it doesn't help them help the patient get better quicker, it's probably not going to be a high priority for them."
Companies that have invested in technology are seeing a difference in their bottom lines. Unlocking data about purchasing trends and improving inventory controls certainly made sense to Gary Wagner, vice president of materials management for Inova Health System in Northern Virginia. He convinced the nonprofit hospital chain to buy into Owens & Minor's technology offerings five years ago. In 1995, Inova was like a lot of systems, with a mish-mash of five separate hospitals phoning in orders, keeping inventory records and stocking supplies. Using both their own computer systems as well as Owens & Minor's, materials management workers and health care professionals now use 40 hand-held Palm Pilots and inventory tracking gadgets. Of its $200 million in annual purchases, Inova spends some $50 million on medical and surgical supplies with Owens & Minor a year. The technology has helped save about $1 million a year, largely through reduced inventories. In addition, the hospital has cut its supply staff by 15 to 20 people in the last six years. "Ninety-eight percent of what we order they ship the next day. There's no time spent on backtracking orders or chasing down lost orders," Wagner says. "…That frees us up to follow up on other areas of cost reductions."

Minor is happy with the praise, but insists Owens & Minor hasn't strayed from its original mission as a mover of boxes. "I like the hype. We wouldn't be here if the technology we have invested in didn't work," he says. Good, user-friendly technology strengthens not only the business, but also the bargaining position of Owens & Minor against competitors like McKesson and Allegiance. Those two companies compete in the separate markets of pharmaceutical wholesale and delivery, while Cardinal, which owns Allegiance, also manufactures some medical and surgical supplies. Yet technology aside, "We are in the box-moving business," says Minor. "That is our competency, that got us to the dance - getting the order there on time every day, properly billed, the way the customer wants it, it's fundamental block and tackling. Believe me, if you mess around with that, you're really going to fall on your face." Still, Owens & Minor plans to continue the development of its information technology business. Last year, the company poured almost $17 million into computer software and hardware development.

It's a strategy, which, compared with McKesson and Cardinal, wins points with analysts like McFadden. Consolidation and acquisitions in the last 20 years in health care have created cross-platform models - combining med-surg delivery with pharmaceuticals and information technology - with mixed success. A recent survey by McFadden of hospital executives showed McKesson lagging in its reputation for service. "We think generally that these types of multi-platform models create more diseconomies than economies for their customers," McFadden says. Rather than run with the pack, Owens & Minor has focused on acquisitions like Medix, which it bought in July 1999, that complement its core business.

Owens & Minor may be basking in the spotlight for its technology innovations, but it's not alone in trying to change the behavior of its customers by using information technology. Both McKesson and Allegiance try to persuade hospital customers to leap onto the info tech bandwagon as a way of not only reducing costs, but also improving patient safety. McKesson offers customers Supply Scan, an automated point-of-use system that manages supplies and captures inventory by using hand-held scanners and bar code technology. Then there's Supply Management On-Line, an Internet product procurement and reporting port. One of its large customers, Spartanburg Regional Healthcare System in South Carolina, estimates it will save $2 million over five years using McKesson's combination of inventory control technologies as well as robotic drug distribution and bedside medication scanners.

Harnessing technology may be a way distribution companies can help bridge the often-clashing cost-quality gap as more hospitals face the brave new world of e-commerce. "We can only have so much impact on our customers by delivering the product," said McKesson's Dirksmeier. "If we focus on the process as a whole, we can make a significant, sustainable impact." And if that rids consumer hospital bills of grossly over inflated prices for things as simple as facial tissue and aspirin, everyone will be happy.

Return to Virginia Business - November 2001